No Output - symptom #1 of 2
One or
more output relays don't work correctly.
Output doesn't operate it's load device. [input status incorrect.]
Probable Cause (in most
likely order)
| Bad relay fuse.
|
| External device defective or
disconnected.
|
| Bad relay.
|
| Partially disconnected relay
cable at computer.
|
| Power missing.
|
| Bad relay cable, relay
control board or relay rack.
|
| Bad Flowcon board.
|
Diagnostic:
| Manually
operate relay. |
| Observe LED on
bad relay. |
| Measure the voltage on the
appropriate screw terminal with a good voltmeter.
| LED on = 120V
AC at the wire
connecting screw. |
| LED off = 0V
AC (or very
low) at the wire connecting screw. |
|
| Measure the voltage on the
'common' screw at the relay.
| Output relay: 120V
AC. |
| Input relay: 0V
AC.
|
|
| Measure the voltage drop
across the fuse with the relay 'on'
| Should be zero. |
|
| Measure 5V
DC input power to
the relay rack.
| Should be 4.9 to 5.0V
DC.
|
|
| Run the relay diagnostic.
| Make sure the EMERGENCY STOP
button on the relay enclosure front panel is pressed in!
|
|
Fix:
Strange Test
- Symptom #2 of 2
Relay test
activates relays in strange block patterns:
| Relay cable partially
disconnected
| Remove and reconnect
securely.
|
|
| Defective Relay cable
| Replace it.
|
|
| Broken relay connector on
Flowcon board
| Replace it.
|
|
| Swap the relay control board
with another board.
| Be sure jumper settings are
correct. |
| If the problem follows the
board, replace it.
|
|
| Failed circuitry on Flowcon
board
| Replace it. |
|
|